SEWAGE MANAGEMENT IS MORE THAN HAVING A SEWAGE TREATMENT PLANT

by Dipl. Ing. Olaf Hansen, Head of Technical Department at HAMANN AG

During the last months, the industry of wastewater and sewage treatment technology has seen some notable and partly confusing actions regarding the certification of products. Due to increasing pressure from both the industry and the legislative side, certificates for some sewage treatment plants on the market have been suspended or withdrawn by certifying bodies. This indicates that the certification system needs to be revised. A group of industry players – we are among them – has issued a call for action to improve the guidelines for the certification of sewage treatment plants.

Fortunately, it is the intention of many ship owners to reduce the environmental impact of their ships or just aiming to comply with existing regulations. As a matter of fact, these owners are exposed to a high financial risk when the sewage treatment systems on board do not comply with required effluent standards.

Public authorities around the world are getting more and more sensitive to marine pollution by sewage from ships. A recent example is the Maritime and Port Authority of Singapore (MPA Singapore) which has just issued a circular to all owners, managers and masters of Singapore-registered ships in which they point out that malfunctions of sewage treatment plants have been the most frequent reason for ships to be detained by Port State Control in the year 2019 so far.

If a certificate of an operating plant gets withdrawn because it does not meet the required effluent standards, the ship owner might be forced to have it replaced by another plant with a valid certificate and/or to pay a significant fine.

Considering this, we encourage all ship owners and shipyards to look beyond the certificates and to challenge us – the manufacturers – to deliver sewage treatment systems that perform in terms of effluent quality, ease of operation and reliability. We suggest to broaden the perspective and to take a look at what a sewage management system actually is – or should be.

Sewage management is more than having a sewage treatment plant. A sewage management system needs to be designed properly: From sewage collection via sludge handling to effluent discharge. Sewage treatment plants, black and grey water lines, grease separators, system separators preventing microbes from spreading against the flow from waste water lines into fresh water systems, holding tanks, tank aerations, transfer systems, sludge tanks, sludge processing facilities and performance monitoring are all part of the system. Off course, every project is different. Therefore a sewage management system has to be customized to cover the specific conditions on board.

There are a few key factors that influence how well a sewage treatment system performs. First and foremost, food waste and sewage lines strictly have to be separated. Food waste has a much higher BOD5 (Biological Oxygen Demand) value than raw sewage and therefore heavily increases the organic load on the sewage treatment plant. Grey water from galleys needs to run through a properly designed and dimensioned grease separator before being stored in a holding tank. Grease from galleys not only plugs up pipes and sensors, but also catalyzes the build-up process of hydrogen sulfide which is a toxic and extremely smelly gas inside the holding tanks. In the worst case, sulphuric acid may be formed inside the holding tanks which then attacks the piping and leads to a degradation of the effluent values.

Last but not least, the organic load of the sewage treatment plant should be monitored and controlled in order to maintain the organic design-load which was certified. For example, IMO resolution MEPC.227(64) requires a sewage treatment plant to produce the defined effluent values based on a TSS (Total Suspended Solids) value of ≥ 500 mg/l in the influent. Our sewage treatment plants are designed within these parameters but with a margin allowing for varying load situations. Operating the plant for a longer period above this margin leads to reduced treatment effectiveness and therefore a degradation of the effluent quality. In extreme cases, overloading can lead to a complete breakdown of the plant.

For us as a manufacturer it is evident that we cannot leave the planning and design of a sewage treatment system to the customers and just sell them sewage treatment plants. An important part of our business is consulting. The earlier we get involved in a project, the better the results can be. We often do workshops with ship design companies and naval architects before or at the very beginning of a project to improve the sewage management system as a whole. During the detail construction we closely work together with the shipyard engineers on creating the best possible conditions on board in order to operate our systems properly.

Sewage management is more than having a sewage treatment plant. It’s a properly designed wastewater management system. But even the best system is useless if operation and maintenance overtaxes the crew on board. It makes no sense to expect a ship’s crew to have expert knowledge in the field of sewage treatment like staff of most land based sewage treatment facilities have. Marine sewage treatment plants should be operated safely without years of prior training. We incorporate this aspect in the design of our systems and put a lot of effort in the automation of routine operations, high usability and low maintenance requirements. Only then, a well-designed sewage management system performs well.

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AUSTRALIS EXPEDITIONS TRUSTS IN HAMANN

STELLA AUSTRALIS and VENTUS AUSTRALIS are operated by Australis Expeditions in the fjords and channels of Tierra del Fuego, Patagonia. The luxury expedition cruise company takes protecting the enviromnment very serious and has chosen us to supply the sewage treatment technology for their vessels. Read their environmental protection policy here: https://www.australis.com/site/en/why-australis/social-and-environmental-responsibility/

Both vessels have been built by ASENAV in Valdivia, Chile (VENTUS AUSTRALIS 2017, STELLA AUSTRALIS 2010). They are equipped with HAMANN HL-CONT Plus 10 sewage treatment systems cerified to IMO res. MEPC.227(64).

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HAMANN INTRODUCES NEW HL-CONT COMPACT 0125 SEWAGE TREATMENT PLANT

We are proud to introduce the brand new HL-CONT Compact 0125 sewage treatment plant! 3.000 litres/day capacity in a super compact and cost optimized package. More information here.

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BRITTANY FERRIES RELIES ON HAMANN FOR NEW “HONFLEUR”

Brittany Ferries relies on HAMANN technology for sewage treatment on board their new LNG-powered “HONFLEUR”, currently nearing completion at Flensburger Schiffbaugesellschaft. Two HL-CONT Plus 40 sewage treatment plants provide a total treatment capacity of 8.000 litres per hour on board the 42.400 gt vessel that can carry 1,680 passengers and has a vehicle capacity of 2.600 lane meters.

To find out more about the new “HONFLEUR” head over to the microsite that Brittany Ferry has created.

Watch Brittany Ferries’ Honfleur LNG delivery and storage animation:

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Watch the video of the launch:

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IRISH FERRIES RELIES ON HAMANN FOR “W.B. YEATS”

We are proud to have been selected to supply sewage treatment technology for Irish Ferries’ stunning new “W.B. Yeats”. The ship is equipped with a system of two HL-CONT Plus sewage treatment plants providing a peak capacity of 12.000 litres/hour. Built by Flensburger Schiffbau-Gesellschaft, she arrived in her home port Dublin on December 20th, 2018. “W.B. Yeats” will serve the route Dublin/Cherbourg.

Head to Irish Ferries’ website to find out more

Picture of “W.B. Yeats” © Irish Ferries

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Cruise lines embrace IMO MEPC.227(64) 4.2 standard

CRUISE LINES EMBRACE IMO MEPC.227(64) 4.2 STANDARD

According to a CLIA (Cruise Lines International Association) survey, 83% of all CLIA member newbuilds will be fitted with sewage treatment systems meeting the highest standards under MEPC.227 (64) Section 4.2 for operation in MARPOL Annex IV Special Areas. At the present time, only the Baltic Sea is a special area according to MARPOL Annex IV. The fact that the vast majority of newbuilds are equipped with sewage treatment systems of this category shows the growing efforts of the cruise industry to reduce their negative impact on the environment.

HAMANN AG offers solutions for cruise ships of all sizes, from the stand-alone retrofit plant to complete sewage systems. All systems are based on our HL-CONT Plus OceanCruise sewage treatment plants certified to IMO MEPC.227.(64) Section 4.2. for all areas of operation including the Baltic Sea and Alaska. These systems combine HAMANN’s proven Dissolved Air Flotation technology (DAF) with Moving Bed Bioreactors (MBBR).

The advantages at a glance:

  • Modular design for small footprint and flexible installation
  • Scalability through the combination of multiple modules
  • Redundancy for maximum reliability
  • Low maintenance and easy operation

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